Thursday, March 7, 2013

An Introduction to the Process of Grafting in Greenhouse Tomatoes- Part 2



An Introduction to the Process of Grafting in Greenhouse Tomatoes- Part 2 

By Natalie Bumgarner, Horticulturist
CropKing, Inc. Lodi OH


So, what comes after the graft?

In the last blog post, we went through a brief photo tour of the first two steps in the grafting process (1. Setting the Stage, and  2. Doing the Grafting). However, when discussing grafting, it is important to know that preparation and grafting are only the first two crucial steps. Graft healing is that key third step in producing successful grafted tomatoes for your greenhouse. So, as the third blog in this series on grafting processes, I want to focus on methods of healing and the transition process from grafting to transplanting in greenhouse tomatoes.
 
The Healing Environment

It is important to understand that there are three crucial environmental factors involved in graft healing- humidity, light and temperature. Of course, these are the same key environmental elements that we all manage in our greenhouses, but the specific levels and ranges differ for graft healing versus production conditions.
  • Relative Humidity- Begin around 95% immediately after grafting and reduce as healing progresses.
  • Temperature- 80 to 84 °F is optimum
  • Light- Begin with essentially no light for the first day or two after grafting and then gradually increase to light in the range of 500- 700 fc or around 100 µmol/m2/sec.

    
The Healing Chamber- Location

When carrying out grafting, there are two kinds of locations typically used by growers. The first is a chamber where conditions can be closely maintained to optimize healing. While useful for some propagation or research facilities, most growers will not have access to dedicated growth chambers and will need to use their greenhouse or attached buildings. Graft healing in greenhouses has been done for many years, and small to mid-scale temporary structures can certainly provide you with adequate healing capacity if managed well.
 
The Healing Chamber- Design

Most commonly, healing chambers or tents are created with clear plastic within the larger greenhouse space. In these tents, humidity can be increased and maintained with misting either by hand or with an automatic mist system. Temperature and light also need to be carefully monitored and managed. Shade cloth in different weights or layers can be used to initially exclude light and then gradually increase light during healing. Be very careful to monitor temperatures because these clear plastic tents- even shaded- can heat up quickly in a greenhouse due to solar gain. This increased temperature can in itself be high enough to damage seedlings, but it can also quickly lower the relative humidity and desiccate young grafted plants. For more northern growers seeding and grafting in early winter, greenhouse healing chambers can typically be managed adequately (as illustrated in this blog). However, if grafting in the mid-to late spring or summer, maintaining appropriate temperatures in a tent in a greenhouse may become difficult due to ambient light and heat.  Under these conditions, you may need to use your head house or some other work area fitted with a temporary chamber and lighting. 


These two images show a small healing chamber constructed within a larger greenhouse (top). PVC pipe was used to construct a small tent first covered and lined with clear polyethylene plastic (4 mil construction plastic is fine) to allow a fairly tightly sealed airspace. A dome over the tray can also be used for smaller numbers of plants (bottom). Then shade cloth in one to two layers is used to cover the tent or dome.

Healing- The First Few Days


For the first day or two after grafting, near darkness is needed. This can be accomplished by covering with double or triple layers of shade cloth (depending on whether 50 or 70% shade cloth is used). Humidity is maintained with misting, but be sure to mist the plastic walls of the chamber or dome rather than the plants themselves. We want moist air to induce healing and not wet plants to encourage plant decay. 

Transitioning Back to the Greenhouse

The goal of graft healing is to allow the scion and rootstock to fuse together and form new vascular connections by providing low stress conditions. Then after connections are formed, the plants is gently brought back to typical production conditions. So, humidity levels start out around 95% and after ~5 to 7 days drier air is slowly introduced to the crop by increasing venting. Likewise, light is slowly increased by removing shade and/or increasing supplemental lighting and temperature is slowly reduced. Grafted tomatoes should be ready to transition back to the greenhouse in a little under or a little over a week depending a bit on the crop and environment.

In transitioning young grafted plants back to typical greenhouse environments, conditions are slowly changed and plants are closely monitored for wilting or signs of stress. If plants show signs of stress, you can increase humidity or reduce light again for a day or two. However, keeping plants in the high humidity healing environment too long can induce roots from the scion (adventitious). These roots will hinder proper graft healing. Eventually, a ‘moment of truth’ will have to be faced. Grafts that fail to heal after 7 to 14 days are unlikely to produce high quality grafted plants due to a variety of factors including improper scion/rootstock size matching, graft technique, genetic incompatibility, or healing environment.


Newly grafted and healed plants transitioned to the greenhouse and awaiting transplant.


These are close up images of graft unions approximately eight (L) and six (R) days after grafting. The plants have both already been transitioned back to normal greenhouse conditions.

Remember, no one achieves 100% success…



An unsuccessful graft where the scion has produced adventitious roots to absorb water from the high humidity air in the healing chamber. As the wilted scion illustrates, these roots hinder graft healing and the plant often dies under greenhouse conditions.



Tomatoes being transitioned after healing. Some are showing slight wilting, but have adequate grafts to sustain them. A few, though, are wilted down and will not survive. Successful grafting is based on skill in grafting and care in healing- both of which generally improve with practice! 
 




Planting in the Greenhouse


These two images show tomato plant graft unions approximately two weeks after grafting as they are being planted in the Bato buckets (L)  and a plant growing in the bucket approximately six weeks after grafting and four weeks after transplanting (R).

This blog completes our introduction to grafting in the greenhouse, but we will continue to provide updates on the growth of the plants and other facets of using grafted plants in small to mid-scale hydroponic greenhouses.  

Monday, February 18, 2013

An Introduction to the Process of Grafting in Greenhouse Tomatoes- Part 1


An Introduction to the Process of Grafting in Greenhouse Tomatoes- Part 1 

By Dr. Natalie Bumgarner, Horticulturist
CropKing, Inc. Lodi OH


  A row of young grafted and ungrafted tomato plants
 being trialed in our research greenhouse in Lodi, OH.
 All the grafting was done on site this winter. 
Grafting sounds interesting, so where should I begin?In the last blog post, we discussed some of the basics of grafting and the main reasons that growers would be interested in the technique. It is no surprise that over the last few decades, the use of grafting has become quite prevalent in greenhouse tomato production. While the benefits are intriguing for small to mid-scale producers, decisions related to acquiring grafted seedlings must be made.The two broad options are to purchase grafted seedlings or to produce all the seedlings needed in your operation on your own. Seedling purchase and transport costs can be quite high in some instances. So, producing grafts for your own operation is a viable option. It also provides the opportunity to trial a limited number of grafted plants or test different cultivars.  There is certainly a learning curve for producing grafted plants, though. So, I would suggest starting by only planning to graft a small portion of  your crop the first year to become familiar with the process and it potential benefits in your operation.  





Overview of the grafting process

There are three crucial steps in the process of grafting your own tomato plants.  1) Setting the Stage, 2) Doing the Grafting, and 3) Healing the Grafts. 

1.Setting the Stage-
             It is important to remember that grafting will change the space and time needs of your typical seedling production schedule. It will also require some investigation into rootstocks that will best fit with the cultivars you are currently growing (now referred to as scions). Rootstocks, like greenhouse tomato scions, tend towards more vegetative or generative growth patterns, and these attributes will influence how they will perform in your greenhouse operation. It will likely be beneficial to try a few different rootstocks to determine how they impact your crop.
             Also, more seed will need to be ordered, and seeding will need to take place earlier to meet typical schedules. It is best to allow an extra week or two in your schedule to account for graft healing. Due to seeding both rootstocks and scions, more space will be needed in the seeding area as well. Prior to beginning seeding for grafting, it is also important to do some seed germination trials as rootstocks and scions may not have the same germination percentage or rate. Growth rate of the seedlings may also differ. Having rootstock and scion plants of similar size is critical for grafting,  so multiple seedings are recommended .  Remember to keep detailed records of seeding and germination as these will be valuable in planning for future years.

2. Doing the Grafting-
             There are several methods of grafting, and benefits and potential drawbacks to each. For further information on some the grafting technique variations, the resources listed at the end of this post provide additional discussions. In current greenhouse tomato propagation, the most widely used method is the tube graft (also known as the splice graft or Japanese top graft). The tube or splice graft is what I have used for grafting in the CropKing research greenhouse. The advantages of the tube graft are the young plant size at which it can be completed and the potential for high throughput in grafting operations. It is a method than can be done quickly by hand, but it is also suitable for mechanized grafting as is more often carried out in Europe.  
             Before grafting begins, make sure to adequately address sanitation in your operation. Sanitation is very important in the grafting process, and poor practices in this area have caused loss to both propagators and growers in the past. The process starts with using high quality, clean seed ( and therefore plant) materials. Then care should be taken during the process starting with clean work surfaces and utensils. Periodic changes in razor blades and hand washing are also important steps during grafting.  So, without further delay, let me give you a brief overview of the main steps and techniques used for tube grafting that would be appropriate to use in your own greenhouse tomato crop.






Where to find additional information

Many Land-Grant Universities are currently carrying out research and publishing information in the area of use and management of grafted tomatoes. While some of the research is tailored to soil-based, outdoor or high tunnel production, there is still much the soilless greenhouse grower can learn from these publications- especially on the topic of grafting and healing methods. Some grafting related materials from universities active in the area include: 




Tuesday, January 29, 2013

An Introduction to the Topic of Grafting in Greenhouse Tomatoes


An Introduction to the Topic of
Grafting in Greenhouse Tomatoes

By Dr. Natalie Bumgarner, Horticulturist
CropKing, Inc. Lodi OH





Grafting- What and Why?

Grafting has become very prevalent and important in greenhouse tomato production, and there are a couple of key reasons this is the case. Before we explore those reasons, let’s take one quick step back and discuss the basic premise of grafting. Many who are familiar with crop production are aware that most tree fruits are produced with a root system (rootstock) and above ground fruiting portion (scion) from different plants. This same principle is now carried out in many vegetative crops where two separate seedlings are produced and then joined together through the grafting process to produce one plant for transplanting. The use of grafting enables breeders to develop crop cultivars specifically for the demands of root and shoot environments and functions.


A tomato plant immediately after being grafted 
A young grafted plant for hydroponic greenhouse
production that has already been grafted and healed


























Grafting can provide many advantages, but they mainly fall into the three main categories of disease resistance, stress resistance, and enhanced vigor and productivity. The use of grafting can reduce risks of disease (often affecting root systems) due to the incorporation of resistance traits in rootstocks not present in some popular scion cultivars. This is especially important in soil production. Grafting also is being used in many regions and systems to address heat, cold, salt and other forms of stress present in the growing medium or environment. The final key area of benefit is that rootstock cultivars can be more vigorous in their growth habit. This benefit is one of the most important for greenhouse producers because increased nutrient and water uptake can lead to enhanced fruit production if properly managed. However, it is important to remember that plant stress and disease resistance and vigor can sometimes be related. Increased rootstock vigor can enable the plant to better withstand stressful conditions and still maintain productivity.


A small batch of young grafted plants approximately one week after grafting. 


Who is Grafting and When may a Grower Choose Not to Graft?

Currently grafting of vegetable crops is carried out in many countries around the world for a variety of crops. The most commonly grafted plants are tomatoes and peppers (Solanaceous) and cucumbers and melons (Curcurbit). These are high value, longer season horticultural crops where the added investment in grafting tends to be the most economically advantageous. Getting a little closer to home, a large percentage of the large North American greenhouse growers are using grafted tomato plants to take advantage of the benefits discussed above. Currently, the use of grafted tomato plants tends to be less common in small to mid-size greenhouse operations for several reasons.

Plant availability is one of the main reasons that grafted plants are not used. Most large growers are acquiring their plants from specialized propagation houses, and the high shipping costs are overly burdensome for many smaller growers who need a few hundred plants rather than many thousand plants. Grafting can be done on site, and this is certainly an option for growers. In fact, we will discuss the main steps and practices of grafting in your own greenhouse in the next blog post. However, time and space needs for grafting on site are higher than for typical seedling production, so this option is not desirable for everybody. 
Whether ordered from a propagation facility or grafted on site, the cost of grafted plants can be higher than seedlings because we are seeding two plants. Exact cost differences depend of production and training practices such as whether one or two stems are trained from the grafted scion (more on this in the future). These potentially higher seed/plant costs linked with shipping costs can be prohibitive for smaller growers. Another reason for the use of seedlings rather than grafted plants is the ability for growers to produce all the plants they need in their own operation. By controlling the site and environment of production, growers can reduce some disease risks in their young crops.  The duration of production in a greenhouse tomato crop can also influence whether grafted plants are optimally beneficial. Some growers who have shorter seasons in their operation may not achieve the benefits required to offset the added investment in grafted plants.

So, it is clear that there are certainly benefits and some drawbacks in the use of grafted tomato plants in the greenhouse. We at CropKing are currently researching grafted tomatoes in our greenhouse and will continue to explore these questions and concepts in an effort to provide useful information and enable growers to make the best choice for their operation and crop. 



Wednesday, December 26, 2012

Cultivar Report 12.2- Varied Leaf Trial



Variety Trial Report- Fall/Winter 2012
CropKing Research Greenhouse- Lodi, OH

Cultivar Report 12.2- Varied Leaf Trial
Dr. Natalie Bumgarner
Objective
Hydroponic lettuce production in the United States now encompasses a wide spectrum of lettuce types and cultivars. While Bibb cultivars still occupy a large percentage of the market, many growers are also seeking attractive and distinctive lettuce cultivars to meet consumer demand. Due to these factors, leafy cultivars, including looseleaf and Lollo Rossa types, are becoming more common in hydroponic greenhouses. However, many of these cultivars have been more often grown in soil based systems, and there is a need to better understand their performance in the greenhouse. Consistency in both productivity and timing is important for greenhouse growers, and seasonal conditions can have a large impact on cultivar performance. Trialing of available cultivars under differing environmental conditions as influenced by seasons is important in informing grower decisions. Important points of evaluation are germination and seedling quality as well as growth rate, yield and visual coloration. The goal of this set of trials was to evaluate a selection of leafy lettuce cultivars through a range of late fall, winter, and early spring conditions to evaluate their potential for greenhouse growers in the Midwest and northeast. Cultivars were obtained from a variety of seed suppliers to represent a broad selection of cultivars available to lettuce producers.
Materials and Methods
Plant Management-
All plants were grown for the entirety of the crop in the CropKing research greenhouse in Lodi, OH. Primed and pelleted seeds were seeded by hand in pre-moistened (with pH adjusted water) 1” x 1” x 1 ½” rockwool cubes. Seeds were germinated uncovered in clear water in seeding trays in the CropKing nursery area. Nutrient solution was added in the nursery 7 days after seeding. Seedlings were produced in flowing nutrient solution as described below for an additional two weeks prior to transplanting. For the final week before transplanting to the channels, plants were grown in the nursery under supplemental lighting (6 bulb, 4 ft., T5 fluorescent light) on 16-hr days. After transplanting, lettuce plants were grown out in the channel for five weeks prior to harvest. Fourteen plants of each cultivar were produced. Total production time was approximately eight weeks reflecting low light conditions typical of many Ohio winter production schedules.

Figure 1. Seedlings at transplant (3 weeks after seeding)

Growing System-
After transplanting, lettuce was produced to harvest in CropKing NFT channels. These 4” wide growing channels are food-grade, UV resistant PVC with matching top caps punched to fit rockwool or other similar growing mediums. Spacing for plant production is 8” within and across channels. All channels are fed by nutrient feed lines supplied a continually recirculating nutrient solution. Each channel drains into a completely closed drain line which returns the nutrient solution to the reservoir. Galvanized steel frames support the channels and the drain line. Solution is also continually cycled through the CropKing Fertroller where automatic pH and EC adjustment is carried out to meet programmed solution set points. The pH was maintained at 5.8 by the addition of dilute sulfuric acid. EC was maintained at 1.8 by the addition of concentrated fertilizer solution and source water.
Greenhouse Conditions-


Air temp. average (°F) Relative Humidity average (%) Solar radiation average (W/m2)* Carbon dioxide (ppm)
10/24 to 12/19 trial
66.4
70.5
57.2
449.5
*Solar radiation reflects ambient greenhouse conditions and does not include any supplemental light applied during the seedling stage.
Nutrient Solution Formulation-
Nutrient solution was supplied by the Fertroller system discussed above. Stock solutions #1 and #2 were prepared using greenhouse grade calcium nitrate, potassium nitrate, magnesium sulfate, monopotassium phosphate, DTPA iron chelate, and CropKing MicroMix. Nutrient solution formulation was based on laboratory results from on-site samples of source was and were intended to reach macro and micronutrient targets specific for leafy crops in NFT systems.

Results
Cultivar
Germination %
(Fully emerged and viable seedlings 6 days after seeding)
Cultivar Individual Head Wt. (g ± SD)
n=14
Carmesi

100
41.2±9.0

Livigna

96
56.7±11.0
Locarno

100
52.1±13.7
Lozano

100
63.1±9.9
Nevada

88
60.7±13.3
New Red Fire

96
77.4±15.8
Orville

100
50.7±12.3
Ruby Sky

88
84.3±23.3
Teide

92
55.2±12.0
Tropicana

100
159.5±26.1


Figure 2. Mature lettuce plants immediately prior to harvest.

Discussion
This initial evaluation of leaf lettuce cultivars demonstrated growth rate differences as well as potential variation in suitability for winter production in northern areas. For most cultivars, germination was similar and seedlings were all of appropriate size at transplant (Figure 1). However, by harvest, differences in size and plant form were apparent (Figure 2). Light levels in this production season were greatly reduced from summer and early fall conditions. This reduction in light potentially impacted this lettuce crop in three important ways. First, reduced solar radiation slowed down the growth of the crop and lengthened the production time from approximately 6 total weeks in the summer to 8 weeks in this winter study. Secondly, plant appearance was impacted as these low light levels contributed to plant stretching or undesirable stem elongation (some stretching is even apparent in Figure 1 at the seedling stage). Cultivars, such as Locarno, Tropicana, Ruby Sky, and New Red Fire, all exhibited some degree of stretching in some or all of the lettuce heads. Additionally, reduced leaf coloration in both red and green cultivars also may have been a result of lower solar radiation in this study. These results indicate that in some climates, certain cultivars may require supplemental lighting to be most marketable for year-round production.   

Friday, December 14, 2012

Time Lapse of Lettuce growing in CropKing's NFT Channel


We are still running variety trials in the greenhouse.  Here is a time-lapse from one of those trials.